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Stencil Basis

by Mar 7, 2026Stencil0 comments


What Do You Need to Provide for a Custom Laser-Cut Stencil?

Custom stencils are one of the most practical tools for businesses, contractors, artists, and DIY projects. They allow you to repeat the same design cleanly and consistently on surfaces like wood, concrete, metal, packaging, or walls.

If you’re thinking about ordering a custom stencil, you might wonder what information is needed to get started. The good news is that the process is simple. Here are the key things that help ensure your stencil works perfectly for your project.

1. Your Design or Logo

The first thing needed is the design you want turned into a stencil. This could be:

  • A company logo
  • Text or lettering
  • Numbers or serial markings
  • A graphic or symbol

Vector files work best for stencil cutting. Common formats include SVG, AI, EPS, or PDF. If you only have a PNG or JPG, that can often still work. In many cases, the design can be cleaned up or converted before cutting.

One thing to keep in mind is that stencil designs need bridges. These are small connecting points that keep the inside pieces of letters like O, A, and R from falling out.

2. The Size of the Stencil

Knowing the final size helps determine the best layout and material. When requesting a stencil, it helps to specify:

  • Overall stencil size (for example, 12” × 12”)
  • Letter height or graphic size
  • Whether it needs extra border space for taping or holding

If you are unsure about sizing, describing where it will be used is usually enough to help determine the right dimensions.

3. What Surface You’re Marking

The surface being painted or marked affects the stencil material and thickness. Different surfaces require different levels of durability.

Examples include:

  • Concrete or asphalt
  • Wood or furniture
  • Walls or drywall
  • Metal surfaces
  • Packaging or crafts

For rough surfaces like concrete, slightly thicker stencil material is usually recommended.

4. How Many Times Do You Plan to Use It

Some stencils are designed for single-use projects, while others are made for long-term repeat use.

Knowing how often the stencil will be used helps determine the best material. For example:

  • Thin stencil material for short-term use
  • Durable plastic for repeated industrial marking

5. Paint Method

It also helps to know how the stencil will be used. For example:

  • Spray paint
  • Roller paint
  • Brush application

Spray paint is the most common, but the method can influence spacing and durability.

Final Thoughts

Ordering a custom stencil is easier than most people expect. As long as you have a basic idea of the design, size, surface, and intended use, the rest can usually be figured out together.

At Artful Laser Company, we regularly create custom laser-cut stencils for businesses, contractors, and creative projects across Canada.

If you have a design in mind or just want to explore options, you can learn more or get in touch through our website:
https://www.artfullaserco.ca

Even a quick sketch or rough idea is often enough to get the process started.

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